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AUGUST 2004

Princeton Power Begins Testing New Distributed Wind Turbine Inverter
Technology

By Kathy Belyeu
AWEA Staff

As part of a research effort to make distributed small wind turbines more cost effective for individuals, the U.S. Department of Energy (DOE) has undertaken an initiative to fund public/private partnerships into improved components and wind power systems. DOE and one of its national laboratories, the National Renewable Energy Laboratory (NREL), awarded a grant last year to Princeton Power Systems (PPS) to design and develop an advanced technology power inverter to control the power output from wind turbines, using its patented AC-link conversion technology. The "concept and feasibility system" prototype has recently been completed and hooked up to a test device that simulates a 50-kW wind turbine. For the next couple of months, PPS will collect data on the inverter to prove its efficiency, and to demonstrate power control at low and high speeds. DOE is investing $588,834 for a research project expected to last 18-24 months.

PPS expects that the new inverter will be able to lower generator noise due to less voltage distortion, yield a higher system efficiency, and extend the generator's life, which means a quieter and less expensive wind turbine. The inverter is designed for a 50-kW wind turbine, and can be "stacked" for use in a 100-kW turbine. The company has been working with Bergey Windpower and Northern Power Systems to make the converter compatible with their wind turbines in development. "On today's advanced variable-speed small wind turbines, the power electronics are a critical link in the system," stated Mike Bergey, president of Bergey Windpower. "We are excited about Princeton Power Systems' AC-link technology, and look forward to assisting them in this important development program." Darren Hammell, president and CEO of Princeton Power Systems, said that the AC-link converter is expected to operate at a system efficiency of 96-97%, whereas typical inverters in use today operate at full system efficiencies of 92-93%. That could lower the cost of energy by 30%.

The technology breakthrough that PPS is researching is advanced software control that allows use of a Silicon Controlled Rectifier (SCR) transistor instead of the Insulated Gate Bipolar Transistor (IGBT) that is usually used in wind turbine inverters. Hammell said that in the past, SCR inverters were not able to provide power that was compatible with the utility grid, because the SCR transistors were difficult to control, so there was too much distortion.

The next phase would be to optimize the component and package it as a commercial product.

PPS is a start-up technology company founded by four Princeton graduates. In addition to the inverter, it is also working on other power conditioning devices to enable renewable energy production and energy conservation. More information on Princeton Power is available at http://www.princetonpower.com .

The June Windletter contained information about two other grants that were awarded as part of DOE's research initiatives: a $2-million award to Northern Power Systems to design a 100-kW NorthWind Wind Turbine for broad application, and a $1.5-million development grant to a consortium of engineers and manufacturers headed by Dr. Woody Stoddard, of Amherst, Mass., to adapt reaction injection molding to medium-size wind turbine blades.

In the small wind turbine roadmap that AWEA developed in conjunction with DOE, specific areas of interest were identified that relate to future advances in distributed wind technology. These areas of interest include: 1) reduction in turbine system costs; 2) reduction in manufacturing costs; 3) improvements in reliability; 4) improvements in power electronics design and reliability; 5) reduction of noise; 6) development of better analytical tools; 7) improvement in overspeed control knowledge; and 8) development of more cost-effective, taller towers. The roadmap is available at
http://www.awea.org/smallwind/documents/31958.pdf


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